#Raptor tool holding free#

Undo the harness clips from shutter assembly so that the harness is free.Disconnect the front 3 trim clips to pull up the rubber radiator shroud.There isn't a lot of room so a ratcheting wrench with an offset head that fits can be handy, otherwise you'll be in for a long haul! Take out the two lower bolts for intercooler shutters using an offset 8mm wrench.Drop the intercooler and fans out of the frame rails and set somewhere safe.Remove the two wiring connectors on the fan and intercooler where they are attached.Undo the two 15mm bolts holding the support for the intercooler core in place.Softening it with some wd40 or water can make this more simple. Sometimes it will be stuck due to dirt or debris getting into the clip. Disconnect the bpv hose from the intake and the BPV itself by turning left 1/4 turn.In order to loosen them you'll either need a screwdriver of a socket (7mm/8mm depending on your vehicle) If you can manage it easily you can also just remove them completely. Loosen up the 3 couplers on the front mount intercooler, then pull them free.Disconnect electrical plug going to the electronic bypass valve.Slowly pull outwards on the entire grille assembly to remove it from the car.Remove the 4 8mm bolts holding the top part of the grille shell in place.Use your trim tool to pop the wiring harness free.Unplug the grille shutters, and the accessory wiring plugs found next to the hood latch.With the trim removed, use your 8mm to remove the 8mm bolts found on the lower right corner of each side underneath the headlight.

#Raptor tool holding free#

With both corners free firmly pull outward on the under-grille trim to remove it from the car.(If not equipped with the fender flares skip this step. Gently pry outward on the fender flare and pop the clips free with your trim tool, making sure not to scratch the paint in the process (laying down painters tape on top of the paint can prevent minor scratches.In the front corner of the wheelwell of the front two wheels you'll find two small 7mm bolts on the passenger's side, and either one or two on the driver's side.Some trucks will have two more trim clips in the corners near the core support.Remove the other seven clips holding the upper grill/radiator cover in place.Remove the four 10mm bolts on the top of the grille using your socket.

You can leave the clips holding it to the core support.

Remove the three clips on either side holding the rubber radiator shroud in place on the grille shroud.

You should be able to leave it attached on the outside as completely removing them isn't needed. Gently pull outward on the top of the headlight bezel and pop it free of the clips.

Pop the headlight bezel free where it meets the center piece of the bumper.

Remove the one clip on either side of the car holding the top of the headlight bezel in place.

Pull out the remaining seven clips holding the upper grille/radiator cover in place and remove it from the car, you'll probably need to lift up the snorkel gently to pull it free.

Using your trim tool, remove the two clips holding the inlet snorkel in place.

Under most conditions you have enough clearance to do this with the car on the ground, however having access to a lift can make some parts slightly easier.

Marking device similar to a paint pen or sharpie.

Intercooler Fan Electrical Socket (Female).

(2) BOV Recurculation Line Replacement O-Rings.

(2) Raptor Stock Bumper Support Bracket.